SelectSeal Max200F
Inline Horizontal Fill-Seal • Pouch machine
Application
The Max200F is used to produce 3-side-seal and printed pouches from two layers of rollstock that are used for finished goods medical packaging. This machine is ideal for high volume, high SKU requirements in a clean room manufacturing environment. With the ability to run various film structures, online printing and quick-change seal tooling, the Max200F provides the most flexibility in producing pouches – on-demand for medical device manufacturers. Up to 8” wide format allows for a wide range of pouch sizes.
Packaging Materials
Rollstock Non-Forming Films: Heat sealable Tyvek®
Medical Paper, Foil or Poly Films
- Up to 8” wide web.
- 8” x 4” format for die lines.
- On-line digital printing.
- Optional Medical web cleaning system.
- Quick-Change Seal tooling.
- On-machine tool storage.
- Optional Bar code verification of seal tool to recipe.
- Print inspection of graphical and variable information per recipe.
- Servo-based seal station with direct load cell feedback.
- Modular, adaptable design allows varied packaging sizes and features
- Simple tool change. No water, wiring or reheating required.
- Class 7 cleanroom compatible
- Open software architecture, native software files included
- Allen-Bradley CompactLogix Processor with 12” PanelView Plus color touchscreen
- Recipe scan to load with auto tool verification
- Fully validatable, GMP Compliant
Machine Specifications
| Typical Configuration | Other Configurations | |
|---|---|---|
| Max Format (web width x index) |
8" x 4" (203mm x 102mm) | Larger format MAX600F readily available |
| Rollstock (top and bottom) | 14” (356mm) max dia roll, 3” (76mm) core | Larger diameter roll unwind options available |
| Web Cleaning System (optional) | 2-hood system or no web cleaning | 4 hood web cleaning system and anti-static bars by Static Clean International |
| Web Edge (optional) | Edge detection within 0.5mm with alarm | Optional auto web guiding system |
| Rate | 3 – 20 Cycles per minute (CPM) | |
| Materials of Construction |
Anodized Aluminum Extruded framework, SS, other cleanroom compatible materials | |
| Power (utility) | 240VAC or 480VAC, 3phase, 60hz | Other voltages available |
| Air Consumption (utility) | 80-100PSI air source, CFM to be provided based on actual application | |
| Film Unwinds | Powered, constant tension with low roll, web break and splice detect as standard | Dual roll unwind or cart |
| Top Web Print | Online digital UV printing, artwork per recipe | All print technologies can be provided, Eyemark registration for pre-printed top film |
| Seal Station | 3700# capacity servo based sealing station with direct force load cell feedback for verification | Pneumatic driven sealing available |
| Cutting | Matched metal round corner cutting | Cross cut knife (XMD) with Crush Cut (MD) |
| Tear Slit (optional) | Manually adjustable razor knife | Tear notch die available |
| Final Pouch Output Configuration | Good pouches stacked in 10 magazines of max 250 pouches, reject and QC magazines | Single row output with reject row dump conveyor |
| Controls | Allen-Bradley PLC and HMI with Yaskawa motion | Other platforms available upon request |
| Safety | Zero tolerance safety package | |
| Vision | Cognex or Keyence cameras for inspection of device presence or graphical print verification | |
| Software Features | Process parameter verification, 4 User security logins, Data change tracking, Line Clearance | Customizable per requirements |
